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Decorative Panels

Manufacturing

dp-components products for a wide and diverse range of materials.

The choice of panel components is endless

Operating from a 206,000ft2 purpose-built factory, Decorative Panels Components has the capacity to produce over 650,000 panels per week.

We specialise in the production of cut, edged, drilled, grooved and shaped panels for manufacturers and retailers.

Product packaging is flexible. dp-components installed a semi-automatic packing line capable of producing 3,500 fully glued boxes per shift, meaning our customers have the choice of bulk palletised or fully boxed products to their own specification.

From the high-volume manufacture of kitchen and bedroom carcase and fascia panels, to shelving and storage systems for both the decorative and long shelf markets, dp-components offer the flexibility and experience you need to provide innovative and cost effective solutions.

Capabilities

Decorative Panels Components has the capacity to produce over 650,000 panels per week due to continual investment in the latest manufacturing technology and machinery, combined with efficient production systems. dp-components are now one of the largest trade converters of wood-based panels in the world.

Current certification to the latest ISO 9001:2015 standard demonstrates to customers the ability of the Decorative Panels Group to consistently provide products and services to the highest specification. The adoption of Total Quality Management (TQM) in the dp-components division brings an integrated philosophy of continual improvement that embraces the entire supply chain in order to meet and enhance customer satisfaction.

dp-components in action

With customers in the UK, Europe and the wider world markets, Decorative Panels Components is ideally located to be your manufacturing and logistics partner.

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The facts

Over

2,250

pallets of finished components delivered every week

Capacity to produce over

650,000

panels per week

Over

206,000ft2

of production power

Substrates

As well as processing MFC board sourced from other major manufacturers, Decorative Panels Components also specialise in the conversion of sheet materials produced by sister company Decorative Panels Lamination.

Chipboard, MDF, plywood and thinboard substrates are available in thicknesses ranging from 2mm up to 40mm, in widths of 1220mm, 1830mm, and 2050mm and over 100 different board lengths. 

dp-lite hollowcore is a ground breaking product manufactured by dp-lamination. dp-lite hollowcore is produced using 5mm MDF skins that make the use of standard fittings easy. Board ranges in thicknesses from 22m up to 100mm. This product offers weight savings compared to chipboard of over 60%.

Products

From high volume production of kitchen and bedroom carcase and fascia’s, to the design, development and prototyping of projects, either as exclusive customer properties or as part of the company’s own branded offering, dp-components offer the flexibility and experience you need to provide innovative solutions.

Our design and production teams collaborate on every project to ensure that the most efficient manufacturing processes are used to achieve the highest quality solution in the most cost-effective manner.

Packaging of products is extremely flexible with a choice of bulk palletised spiral wrapped components or fully boxed packs to the client’s specification. Produced on a semi-automatic packing line capable of fully glued boxing of over 3,500 boxes per shift.

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